Economic Flip Stator Coil Final Forming Machine, Basic Hydraulic PLC 15–120mm Stack Height, Automatic Double Side Coil Shaping Machine For Small Household & Agricultural Motor Stator Manufacturing
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Economic Stator Coil Forming Machine with 15–120mm Stack Height, Automatic Double Side Coil Shaping and Basic Hydraulic PLC
Produktübersicht
Economic Flip Stator Coil Final Forming Machine, Basic Hydraulic PLC 15–120mm Stack Height, Automatic Double Side Coil Shaping Machine For Small Household & Agricultural Motor Stator Manufacturing Economic flip stator coil final forming machine is a cost-effective automatic shaping device designed ...
Produktanpassungsattribute
Hervorheben:
hydraulic PLC stator coil forming machine
,automatic double side coil shaping machine
,small motor stator manufacturing machine
Grundlegende Eigenschaften
Herkunftsort:
China
Markenname:
SMT
Zertifizierung:
ISO / SGS Audit
Modellnummer:
SMT-FZZ190C
Immobilienhandel
Min Bestellmenge:
1 Satz
Preis:
Verhandlungsfähig
Verpackung Informationen:
Holzetui passend für Seetransport.
Lieferzeit:
8-10weeks
Zahlungsbedingungen:
T/T, L/C
Versorgungsmaterial-Fähigkeit:
1pcs / 8-10 Wochen
Beschreibung des Produkts
Economic flip stator coil final forming machine is a cost-effective automatic shaping device designed for small and medium motor processing workshops. Adopting basic hydraulic driving and simplified PLC control, it integrates 180° automatic flipping function to realize double-sided coil forming without repeated manual operation. Adaptable to 15–120mm stator stack height and 8–36 conventional slot specifications, the machine completes coil end trimming and dimensional calibration in one cycle. With simple operation, low maintenance cost and stable basic shaping performance, it is the ideal automated upgrading equipment for small-batch household motor, agricultural machinery motor and small generator stator production.
Main Technical Data
| Parameter | Value |
|---|---|
| Model | FZZ190C |
| Stack height | 20-120mm |
| Stator I.D | 40-120mm |
| Stator O.D | ≤190mm |
| Displacement of cylinder | 30L |
| Input | 380V/50/60Hz |
| Power supply | 2.5Kw |
| Machine weight | About 1000kg |
| Machine dimension (LxWxH) | 1200x750x2650mm |
|
Dimension |
(L)1640×(W)750×(H)1760mm |
Cause
Small motor workshops and processing factories mostly rely on semi-automatic or manual auxiliary shaping methods. Traditional single-side shaping equipment requires frequent manual stator flipping and repositioning, resulting in low production efficiency and large dimensional difference between products. Simple mechanical shaping structures cannot stably control extrusion strength, causing uneven coil compactness and irregular end surfaces. Outdated equipment has long mold replacement time and poor flexibility for multi-specification small-batch orders, while complex maintenance increases daily operating costs for small factories without professional technical personnel.
Solution
This economic flip forming machine solves low-efficiency and high-cost problems of traditional small-batch shaping production. Built-in automatic flipping structure eliminates manual secondary turnover and positioning work, saving labor input and improving production speed. The stable basic hydraulic system provides balanced extrusion force to ensure uniform coil shaping effect and reduce defective rate. Simplified PLC touch screen operation lowers worker training difficulty, and modular mechanical structure reduces daily maintenance difficulty and spare parts cost. Quick-release mold fixtures shorten model switching time, adapting flexible small-batch multi-specification production for small and medium motor workshops.
Application
Suitable for small-batch production and processing of household fan motors, water pump motors, agricultural machinery motors, small generator motors and hand tool motors. Mainly serving small motor repair factories, local electrical processing workshops and budget-limited motor manufacturers in Southeast Asia, Africa, Middle East and Latin America. It can be used independently or matched with semi-automatic winding and lacing equipment to build low-cost compact stator production lines.
How It Works
Workers load the finished bound stator onto the positioning fixture and start the equipment. The pneumatic clamping mechanism fixes the stator steadily. The internal flipping device rotates the stator 180 degrees automatically to complete double-sided position adjustment. The hydraulic system drives the forming mold to perform coil end shaping and outer wrapping calibration. After one-key automatic forming, the machine cuts off pressure and resets, flipping the stator back to horizontal state. Workers unload finished workpieces and proceed with continuous batch processing circulation.
How to Choose
Choose this economic model for small-batch production of conventional small household and agricultural motors with limited workshop budget. Confirm stator stack height, outer diameter and slot number within the standard adaptation range. Prioritize this model if you need frequent small-batch model switching to improve production flexibility. Select simplified configuration for workshops without professional maintenance personnel to reduce operation and maintenance costs.
FAQ
Q1: Is this machine friendly for novice workers?
A: Equipped with preset standard programs and simple touch screen operation, workers can master full operation after short-term basic training.
Q2: Can it support customized molds for special small stators?
A: Yes, we provide personalized fixture customization for non-standard small stator sizes to meet diverse processing needs.
Q3: What is the after-sales support for economic model?
A: 12-month complete machine warranty, lifelong remote technical guidance and cost-effective supply of wearing parts.
Production Line Solutions
SMT offers comprehensive technical consulting and turn-key project services for AC motor, DC motor, and BLDC motor manufacturing. Our services include motor cost evaluation, manufacturing know-how, staff training, and complete project implementation. Our solutions serve various applications including new energy automobile motors, servo motors, generators, three-phase motors, pump motors, compressor motors, household appliance motors, and other induction motors. We specialize in stator and rotor core assembly, slot insulation, automated winding, inserting, fusing, and resin impregnation technologies for diverse stator sizes and slot configurations.
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